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Views: 0 Author: Site Editor Publish Time: 2026-01-07 Origin: Site
If you manage a warehouse, a loading dock, or a delivery fleet, you likely know the lifting capacity of your equipment by heart. You know exactly how much product your team can move in a single trip. But there is another number that is just as critical, yet often overlooked: the service weight.
Knowing the weight of the machine itself is vital for transport logistics, elevator capacity, and floor loading limits. An electric pallet truck is significantly heavier than its manual counterpart, but lighter than a full-sized forklift. However, that weight can fluctuate wildly depending on the battery type, the chassis design, and added features like weighing scales.
In this guide, we will break down the weight ranges of different electric pallet trucks, explore why the weight varies, and help you determine which specifications fit your logistical constraints.
There is no single answer to how much an electric pallet truck weighs because the category is broad. It ranges from compact "semi-electric" units that look like manual jacks to heavy-duty ride-on machines.
Generally, the service weight (the weight of the truck including the battery) falls between 120 kg (265 lbs) and 1,000 kg (2,200 lbs).
Here is a breakdown of the typical weight ranges based on the style of the truck:
Truck Category | Typical Service Weight (Unit + Battery) | Description |
|---|---|---|
Mini / Semi-Electric | 120 kg – 180 kg | Compact, often uses lithium batteries. Designed for light duty and tight spaces. |
Standard Pedestrian (Walkie) | 200 kg – 500 kg | The industry standard. Full electric drive and lift. Often uses lead-acid or AGM batteries. |
Ride-On / Platform | 600 kg – 1,000+ kg | Includes a platform for the operator. Built for speed and long-distance travel in large warehouses. |
Heavy-Duty / Counterbalance | 1,000 kg+ | Designed for very heavy loads; the added weight acts as a counterweight for stability. |
Why should you care about the weight of the truck if it can lift the load? The gross weight (Truck Weight + Load Weight) dictates where you can operate.
If your drivers use electric pallet trucks for "last-mile" deliveries, the weight of the equipment is a major constraint. A standard tail lift on a delivery truck might have a limit of 1,000 kg. If your pallet weighs 800 kg and your electric truck weighs 300 kg, you have exceeded the safety limit of the lift gate. In these scenarios, a lightweight, lithium-powered unit is often the only viable option.
Multi-story warehouses rely on freight elevators and mezzanines. These structures have strict point-loading limits. A heavy-duty ride-on truck carrying a full load could easily compromise the structural integrity of a mezzanine floor or trigger the overload sensor on an elevator, causing operational delays.
The heavier the truck, the more energy is required to move it up a ramp. While heavy-duty trucks have powerful motors, unnecessary chassis weight can drain the battery faster if your facility has many inclines.
The single biggest factor influencing the weight of an electric pallet truck is the battery. As you browse different electric pallet truck manufacturers, you will notice a shift toward Lithium-Ion technology, and weight reduction is a primary driver for this.
Lead-Acid Batteries: These are the traditional power source. They are large, bulky, and incredibly heavy. A battery pack for a standard walkie stacker can weigh anywhere from 60 kg to over 150 kg on its own. They often serve as part of the machine's stability, but they make the unit difficult to transport.
Lithium-Ion Batteries: These are modern standards found in newer models like the Maihui CBD series. They are significantly lighter, sometimes weighing as little as 5 kg to 10 kg for a removable pack. This drastic reduction allows manufacturers to build smaller, more agile frames.
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Efficiency in a warehouse often means combining steps. Why move a pallet to a stationary scale when the truck can weigh it for you? This has led to the popularity of the Electric Pallet Truck With Scale.
Models such as the Maihui CBD-20C integrate weighing cells directly into the forks.
Does this add weight? Yes, but usually not enough to change the classification of the truck. The weighing components and digital display typically add only 10 to 20 kg to the total service weight. The trade-off is highly favorable; knowing the exact weight of the load instantly ensures you don't overload delivery vehicles, ultimately improving safety and compliance.
Feature | Impact on Truck Weight | Benefit |
|---|---|---|
Integrated Scale | Low (+10-20 kg) | Immediate weight verification; saves transit time to floor scales. |
Operator Platform | High (+100-200 kg) | Reduces operator fatigue; allows for faster travel speeds. |
Long Forks | Moderate (+20-50 kg) | Allows handling of two pallets simultaneously (double-length). |
Guangdong Maihui Machine Co.,Ltd. has been a leader in this space since 1956. As a "Standard Maker" in the hydraulic pallet truck industry, they offer a diverse range of electric solutions that cater to weight-sensitive applications.
For example:
For tight spaces: The "Little King Kong" series (PT20) offers a compact footprint ideal for retail aisles where a heavy industrial truck would be too cumbersome.
For precision: The CBD-20C (with scale) provides logistics managers with data on the fly.
For durability: Their sport utility vehicle electric pallet trucks (CBD-X) are designed for more rugged use cases.
If you are unsure which weight class suits your elevators or delivery trucks, consulting a manufacturer with decades of experience is the safest route. Maihui’s partnership with Canadian technology firms ensures their control systems and motor efficiency are world-class, giving you power without unnecessary bulk.
You can view their full range of electric handling solutions here: Guangdong Maihui Machine Co.,Ltd.
The weight of an electric pallet truck is a balancing act between durability and agility.
If you are operating strictly on a reinforced concrete ground floor, a heavier, lead-acid model (500kg+) offers stability and cost-effectiveness.
If you are moving goods into elevators, across mezzanines, or onto the back of delivery trucks with tail lifts, you should prioritize a lithium-ion model weighing under 200kg.
Always check the data plate on your specific unit. Never assume the weight, as a visual estimate can be off by hundreds of kilograms. By matching the truck's weight to your facility's limitations, you ensure a safer workplace and a longer lifespan for your equipment.
